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lookin4avw

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Does anyone know the best level of pressure to operate the stock turbo at? Any efficiency graphs with good labels? I know that the k03 can produce ~22psi but I'm wondering if there is a lower amount that could produce more power and possible hold longer into the rpm band. Thanks in advance for any help.
 
"thank you for your interest in our products.
First of all, we don't produce any turbo that we call K03S. But I hope I can
answer your questions with the following explanations.
All the following turbos have the same installation dimensions and
thermodynamical performance. The differences are only in the actuator that
opens the turbine bypass valve:
K03-011 (5303 988 0011) 150 hp, 65 N actuator
K03-026 180 hp, 85 N actuator
K03-035 180 hp, 85 N actuator
K03-044 150 hp, 65 N actuator
K03-045 156 hp (Ibiza Cupra), 85 N actuator with 2 ports
K03-049 150 hp (Sharan/Alhambra), 65 N actuator
The 180 hp versions have an actuator with a higher opening force due to the
higher exhaust gas pressure (which is a consequence of the higher boost
pressure). Otherwise the valve would be pushed open by the exhaust gas
pressure.
The following turbos are a further development (since 2000) and have an
improved and slightly larger compressor while using the same turbine (still
with the same installation dimensions):
K03-052 180 hp, 85 N actuator
K03-053 150 hp, 85 N actuator
K03-058 150 hp/180 hp, 85 N actuator
Consequentially, putting a 180 hp turbo on a 150 hp engine will not bring
about any change in performance, but putting on a K03-052/053/058 instead of
the older versions will bring a slight improvement in engine efficiency.
Additionally, with re-mapping the ECU you can achieve about 215 hp without
danger of overspeeding the turbo. With the older turbos, 195 hp is the
limit.
With the K04 that's also commonly used (5304 950 0001) the power output
should not be more than 220 hp. That means, changing a K03-052/053/058
against a K04 does not make a lot of sense.
I hope that these details answer your questions. If you need more info, one
of our service distributors will be glad to help you. Their addresses are on
our website http://www.turbodriven.com.
Mit freundlichen GrĂĽĂźen/Best regards,
BorgWarner Turbo Systems GMBH"
-As for compression maps, if you look hard enough on the internet you might find some...
 
Re: (-Khaos-)

Quote, originally posted by -Khaos- »
All the following turbos have the same installation dimensions and
thermodynamical performance. The differences are only in the actuator that
opens the turbine bypass valve:
K03-011 (5303 988 0011) 150 hp, 65 N actuator
K03-026 180 hp, 85 N actuator
K03-035 180 hp, 85 N actuator
K03-044 150 hp, 65 N actuator
K03-045 156 hp (Ibiza Cupra), 85 N actuator with 2 ports
K03-049 150 hp (Sharan/Alhambra), 65 N actuator
The 180 hp versions have an actuator with a higher opening force due to the
higher exhaust gas pressure (which is a consequence of the higher boost
pressure). Otherwise the valve would be pushed open by the exhaust gas
pressure.

Friend two simple questions:
1.- where can I see the code of my turbo? I have an AGU engine.
2.- according to your info the only difference is actuator, the if I change it, do I maximize the performance of my engine, more boost simply?
Thanks and sorry to ask
 
I'm not sure on the turbo for an AGU (I'd take an educated guess and say it's a K03S though). This is assuming the car has some mods and is requesting extra boost.
If you swap out the turbo, you will gain some horsepower. Going from a K03 to a K03S is about 10WHP, and K03S to K04 10-20WHP (K04-001, the one that can bolt up).
To answer your question, yeah the K03 can boost 20PSI, but not for too long and it ends up dropping boost as the RPMs rise, so you should be following the compression map's efficiency curve fairly closely, and shouldn't drop too far out of it unless you specifically tune for it (cranking the wastegate is one way).
If you have an upgraded intercooler, 20 PSI is fine. However the stock IC's tend to heatsoak quickly... At 20 PSI you're close to maxed out, and it will heatsoak quicker. 17-18 PSI will last longer (not as much heat), and 15PSI is conservative enough that heatsoak, unless on a hot day or constantly in boost, should be sustainable.


Modified by -Khaos- at 5:41 AM 5-28-2007
 
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