Re: FV-QR (sTTeve)
Quote, originally posted by sTTeve » |
whats the price range looking like? And is it coming in a plastic only kit to help keep cost down for those who dont want carbon fiber in the engine? |
When doing an ROI calculation while maintaining the same design as the intake sits currently I was able to determine that manufacturing in plastic would actually increase the selling the price over CF as most of the expense in plastic manufacturing is in the tooling cost. A design this intricate resulted in some pretty hefty tooling quotes from the plastic manu's and I would have to raise the price by nearly $50 over the course of a 4 year product life.
CF is unique in that the materials are expensive but the tooling charges are actually quite low. This is why we see alot of companies that are able to make low volume, intricate and complicated CF parts for what is relatively inexpensive.
Plastic is a much cheaper material and therefore the actual peice prices are low but the tooling is very difficult for a design like our intake and even for oem airboxes. OEM's have the opportunity to amortorize those charges over literally hundreds of thousands of peices. I am forced to amortorize the cost over hundreds of peices therefore making the amount of cost associated with the tooling to each peice much higher.
I think the thread about the Volant intake is a good example of what intricate plastic intakes cost.
Now, if the design was relatively simple, say a straight peice of tubing with a filter on the end, then the tooling cost for plastic would come way down and it would actually be cheaper than CF.
However, our Engineers hate to be limited by the cost of tooling or material and we find that the design and material properties for the application win the day which results in the best engineering possible.
We could dumb the design down enough to make a plastic tool affordable but we would be compromising the engineering design of the part.
CF allows for the best material to be used and for low tooling costs with no sacrifice of design characteristics and is proving to be the best of worlds at this time.
Modified by Keith@APR at 11:45 AM 11-18-2008