Okay so here is an auto scan done with the 175 relay disconnected and unwired with the automatic 06A 906 032 GH ECU and TCU still plugged in while I was waiting for the correct 06A 906 032 DL AWW Manual ECU to swap and make it a full conversion.
Chassis Type: 1J - VW Golf/Bora IV
Scan: 01,02,03,08,15,16,17,19,22,29,35,36,37,39,46,47,55,56,57,75,76
-------------------------------------------------------------------------------
Address 01: Engine Labels: 06A-906-032-AWW.LBL
Controller: 06A 906 032 GH
Component: 1.8L R4/5VT G 0002
Coding: 07530
Shop #: WSC 00000
VCID: 6AA770890567
No fault code found.
Readiness: 0110 1101
-------------------------------------------------------------------------------
Address 02: Auto Trans Labels: 01M-927-733.LBL
Controller: 01M 927 733 KS
Component: AG4 Getriebe 01M 4890
Coding: 00012
Shop #: WSC 00000
VCID: 8B69950DAA5D
10 Faults Found:
00258 - Solenoid Valve 1 (N88)
36-00 - Open Circuit
00260 - Solenoid Valve 2 (N89)
36-00 - Open Circuit
00262 - Solenoid Valve 3 (N90)
36-00 - Open Circuit
00264 - Solenoid Valve 4 (N91)
36-00 - Open Circuit
00266 - Solenoid Valve 5 (N92)
36-00 - Open Circuit
00270 - Solenoid Valve 7 (N94)
36-00 - Open Circuit
00293 - Multi-function Switch (F125)
25-00 - Unknown Switch Condition
00281 - Vehicle Speed Sensor (G68)
03-00 - No Signal
01236 - Shift Selector Locking Solenoid (N110)
31-00 - Open or Short to Ground
00297 - Gearbox Speed Sensor (G38)
03-00 - No Signal
-------------------------------------------------------------------------------
Address 03: ABS Brakes Labels: 1C0-907-37x-ASR.LBL
Controller: 1C0 907 379 D
Component: ASR FRONT MK60 0103
Coding: 0021505
Shop #: WSC 00000
VCID: 2B29B58DCA1D
No fault code found.
-------------------------------------------------------------------------------
Address 15: Airbags Labels: 6Q0-909-605-VW5.LBL
Controller: 6Q0 909 605 A
Component: 1M AIRBAG VW5 02 0004
Coding: 12621
Shop #: WSC 00000
VCID: 351D93F51C59
No fault code found.
-------------------------------------------------------------------------------
Address 16: Steering wheel Labels: 1J0-907-487-A.LBL
Controller: 1J0 907 487 B
Component: Lenkradelektronik 0002
Coding: 00008
Shop #: WSC 00000
VCID: 3013A2E1E33B
No fault code found.
-------------------------------------------------------------------------------
Address 17: Instruments Labels: 1J0-920-xx5-17.LBL
Controller: 1J0 920 805 K
Component: A4-KOMBIINSTR. VDO V01
Coding: 07332
Shop #: WSC 00000
VCID: 2E2FBC99F90F
IMMO-IDENTNR: VWZ7Z0Y2729899
No fault code found.
-------------------------------------------------------------------------------
Address 19: CAN Gateway Labels: 6N0-909-901-19.LBL
Controller: 6N0 909 901
Component: Gateway K<->CAN 0001
Coding: 00007
Shop #: WSC 00000
VCID: F093E2E1A3BB
No fault code found.
-------------------------------------------------------------------------------
Address 46: Central Conv. Labels: 1J0-959-799.LBL
Controller: 1J0 959 799 AJ
Component: 62 Zentral-SG Komf. 0001
Coding: 00257
Shop #: WSC 00000
VCID: 867FA439B13F
No fault code found.
End --------------------------------------------------------------------------------------------------
As for the automatic ECU recoding. I have read alot of debate that only the diesel controllers can be recoded and not petrol. With some people mentioning that it would be experimental to try and flash the ECU with a manual file.
I however found the original files for the 06A 906 032 DL manual ECU that I recently installed :
http://www.ecuboard.com/board/viewtopic.php?f=346&t=1212, versus the 06A 906 032 GH automatic ME 7-5 ECU that was originally in the vehicle and could have possibly flashed with the 06A 906 032 DL file if I was not able to locate a used 06A 906 032 DL manual ECU.
Overall everything worked out well with my 01M to 02J EHA swap as I followed nosborn94 detailed information, it was very helpful.
As for the wiring procedures they all vary and it was advised all over to refer to the bentley for your specific engine type for the correct wiring diagrams / pinouts
On my 2001 VW GOLF GTi 1.8T AWW petrol the wiring with 06A 032 906 DL manual ECU installed is as follows:
Connect Reverse lights
1: Cut the transmission range connector off of the wiring harness this is the connector on the back of the transmission near the ABS pump.
Use the Black/Green wire to one side of the reverse switch
2: Continuity check the Yellow/Blue wire from the 175 relay socket to the Yellow/Blue on the Transmission range switch wiring.
Cut this wire at the 175 socket.
3: Cut the Black/Blue wire with enough wire to spare a butt connection later for the Clutch Pedal Starter Switch and connect the Black/Blue wire that leads into the harness to the yellow/blue in the previous step.
This is a standard butt connection that connects the reverse switch to the reverse lights. Heat shrink this connection.
4: Connect the transmission range side of the Yellow/Blue to the other side of the reverse switch. Heat shrink these connections.
Connect Clutch Pedal Starter Switch
1: Cut the brown wire at the 175 relay and connect it to the grey/yellow wire on the Clutch Pedal Starter Switch (on the top bracket)
2: Connect the other red/grey wire from the Clutch Pedal Starter Switch to the Black/Blue wire you cut for the reverse lights on the 175 relay.
Connect Cruise
1: Connect the grey/red wire that was connected to the 175 relay with the white/red wire from the CVVV (Clutch Vacuum Vent Valve) Switch (on the bottom bracket)
2: Connect the blue/black wire from the green brake pedal light switch with the blue/black wire from the CVVV (Clutch Vacuum Vent Valve) Switch
3: On the TCU connecter find the grey/red wire that has continuity with the grey/red wire connected to the CVVV switch. Cut the grey/red at the TCU connecter.
4: Locate your wire that the CVVV switch will connect to. On my vehicle it is pin 39 on the ECU. There was a white/red wire in that place.
5: Connect the grey/red wire that was cut from the TCU to the white/red wire pin 39 on the ECU.
Reassemble the relay panel, cowl and wiper arms.
Place a 53 relay into the modified socket.
VAG-COM Instructions (via Ross Tech)
Immobilizer for ECM swap (wont start with new ECM unless immobilizer is adapted)
i. [Select]
[17 - Instruments]
[Adaption - 10]
Leave channel at "00"
[Read]
[Save]
[Done, Go Back]
[Close Controller, Go Back - 06]
[Exit]
Turn ignition OFF for 15 seconds. Start vehicle.
Throttle Body Alignment
Turn the key on but do not start the car.
[Select]
[01 - Engine]
[Measuring Blocks - 08]
Enter Group 060
[Go!]
[Switch to basic settings]
Once you do this you will see the top right display say ADP RUN. The TB adaptation is being done as soon as you switch to basic settings. You will see the values change and hear the TB cycle for the first few seconds then it will stop. Leave it in Basic Settings for about 30 seconds.
[Switch to Meas. Blocks] button and you're all set.
Be sure not to touch the accelerator and make sure the engine is NOT running when you do this!
Cruise Control Activation
i. Turn the key on but do not start the car
[Select]
[01 - Engine]
[Login - 11]
Enter 11463 to activate cruise control
[Do It!]
Final step go to CAN-bus gateway>coding and change the 00007 to a 00006 to
remove the automatic transmission feature and blank out [PRND321] on cluster.
Also here is the new auto scan with the 06A 906 032 DL AWW petrol manual ECU installed.
Chassis Type: 1J - VW Golf/Bora IV
Scan: 01,02,03,08,15,16,17,19,22,29,35,36,37,39,46,47,55,56,57,75,76
-------------------------------------------------------------------------------
Address 01: Engine Labels: 06A-906-032-AWW.LBL
Controller: 06A 906 032 DL
Component: 1.8L R4/5VT G 0004
Coding: 07500
Shop #: WSC 78132
VCID: 6BA9758D0A9D
No fault code found.
Readiness: 0110 1101
-------------------------------------------------------------------------------
Address 03: ABS Brakes Labels: 1C0-907-37x-ASR.LBL
Controller: 1C0 907 379 D
Component: ASR FRONT MK60 0103
Coding: 0021505
Shop #: WSC 00000
VCID: 2B29B58DCA1D
No fault code found.
-------------------------------------------------------------------------------
Address 15: Airbags Labels: 6Q0-909-605-VW5.LBL
Controller: 6Q0 909 605 A
Component: 1M AIRBAG VW5 02 0004
Coding: 12621
Shop #: WSC 00000
VCID: 351D93F51C59
No fault code found.
-------------------------------------------------------------------------------
Address 16: Steering wheel Labels: 1J0-907-487-A.LBL
Controller: 1J0 907 487 B
Component: Lenkradelektronik 0002
Coding: 00008
Shop #: WSC 00000
VCID: 3013A2E1E33B
No fault code found.
-------------------------------------------------------------------------------
Address 17: Instruments Labels: 1J0-920-xx5-17.LBL
Controller: 1J0 920 805 K
Component: A4-KOMBIINSTR. VDO V01
Coding: 07332
Shop #: WSC 00000
VCID: 2E2FBC99F90F
IMMO-IDENTNR: VWZ7Z0Y2729899
No fault code found.
-------------------------------------------------------------------------------
Address 19: CAN Gateway Labels: 6N0-909-901-19.LBL
Controller: 6N0 909 901
Component: Gateway K<->CAN 0001
Coding: 00006
Shop #: WSC 00000
VCID: F093E2E1A3BB
No fault code found.
-------------------------------------------------------------------------------
Address 46: Central Conv. Labels: 1J0-959-799.LBL
Controller: 1J0 959 799 AJ
Component: 62 Zentral-SG Komf. 0001
Coding: 00257
Shop #: WSC 00000
VCID: 867FA439B13F
No fault code found.
End --------------------------------------------------------------------------------------------------
The only thing now I would like to try figure out is how to disable the traction control with vcds, if that is possible, the engine coding is still showing 07500 as mentioned above
07 - LEV
5 - Front Wheel-Drive with traction control and databus
0 - 5-speed manual transmission
0 - A-Class
I assume if I want to disable the traction control system I should have engine coding 07000 in vcds ?
07 - LEV
0 - Front Wheel Drive w/o databus
0 - 5-speed manual transmission
0 - A-Class