Re: i know this has been beat to death! 1.8->2.0 yes/no questions (SII16V)
The 2.0L ABA block and the 2.0L 16V block are not the same, as the ABA is an 8V. My understanding is that using a 16V 2L block (that is the 9A block, right?) with a 1.8 head leads to very high compression. The pistons are different between a 16V block and a 8V block. So sticking a 16V head onto the 8V block would lead to very low compression, right?
If it is possible to put 16V pistons into the 8V block, and these are your plans, then I look stupid, and should shut up now
There is another 2.0L block, and it is also an 8V block, from an Audi, and it is referred to as the bubble block, because of the bubbles on it to make up for the increased displacement. It is the 3A block. The ABA block is from the A3 4cyl gasoline rides, and it is referred to as the tall block, because it is 16mm taller than the 1.8 block, due to the longer rods and stroke. I'm not sure if the Audi block gets its extra 0.2L from the bore or stroke, but I think the bore.
I had a ton of stuff to replace when I did my ABA swap, but all my stuff is 8V, so my list of stuff probably wouldn't match your list....but I got exhaust studs and nuts, injector seals and inserts, vac lines for some rips I found, shifter bushings since it was out, clutch, PP, lightened flywheel, a new exhaust since I changed manifolds, rear crank seal, I/S seal, tranny mainshaft seal, pushrod seal and bushing, TO bearing, a longer ABA timing belt, a 2.0L 16V head gasket, block off plate for the breather on the front of the ABA block, a dist adapter ring....hey...
If the 16V dizzy is in the head sideways, what would you do with the hole for the 8V dizzy in the 8V blocks?
...anyway, I changed heads with my swap too, so I had all kinds of coolant o-rings, valve seals, guides, etc, that you probably won't need.
I have no idea about the piston prices or anything like that, but I can tell you I paid $350 for a complete (sans dizzy) ABA 2.0L 8V engine with 47K miles on it. I plan on doing another 2.0 swap, and the next engine will run me $325
Hope this helps!
Broke